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About SEKISUI What's New

Press Release

July 8, 2008
SEKISUI CHEMICAL CO., LTD.

Addition of New Production Lines for Interlayer Film for Automobiles in Shiga Minakuchi Plant and China Plant
- Augmentation of High Performance Interlayer Film Production Capacity and Reinforcement of Production System in Regions of High Demand -


The High Performance Plastics Company (President: Takayoshi Matsunaga) of SEKISUI CHEMICAL CO., LTD. (President: Naotake Okubo, hereinafter referred to as "SEKISUI CHEMICAL") has installed new lines for the production of interlayer film for laminated glass in both Japan and China. SEKISUI CHEMICAL is expanding its production and sales of interlayer film for laminated glass on a global scale and boasts the top share of 42% of the world market for interlayer film for automobiles (Estimated by SEKISUI CHEMICAL, FY2007).

To meet the growing demand for high performance interlayer film, we have installed a sixth production line in our Shiga Minakuchi Plant (Koka City, Shiga Prefecture). The new line will be dedicated to the production of high performance interlayer film. This is the first new interlayer-film production line to be installed in the Shiga Minakuchi Plant in the twenty years since 1988 and is intended both to meet the growing demand for high performance interlayer film, a product that is showing a promising level of sales, and to cope with the development and production of new high performance interlayer film. Additionally, in tandem with augmentation of the high performance interlayer film production capacity, a new line for production of raw material (resin) has also been installed to reinforce the production system.

Meanwhile, against a background of accelerated global expansion, we have installed a second line in our existing plant in China (SEKISUI S-LEC (SUZHOU) CO., LTD.). Although the operation at the plant was launched in September 2004 to meet local demand, the dramatic growth in demand in China has resulted in a current situation where exports mainly from Japan are still supporting supply. We plan to further strengthen our competitiveness by increasing our production capacity on the Chinese market where continued growth in demand is anticipated in the future.

A total of approximately 10 billion yen has been invested in this project. Our goal is to achieve a 44% share of the global market for interlayer film for automobiles in FY2010 by simultaneously strengthening our high performance interlayer film capacity, a field in which we lead the industry with our product line-up, and augmenting our capacity on the Chinese market where the continuing growth in demand is anticipated.

Interlayer film for laminated glass for automobiles

1. Overview of Plants Where New Lines Will Be Installed

(1) Shiga Minakuchi Plant
Manufactured Products : Interlayer film for laminated glass for automobiles (Standard interlayer film, Sound insulating film, Solar control film, Sound and solar control film)
Interlayer film for architecture (Standard interlayer film, Sound insulating film, Solar control film)
Production Capacity : 26 million units/year (32 million units/year after launch of new line) *Total volume converted to automobile use
Site Area : Approximately 190,000m2
Date of Establishment : November 1960 (Scheduled operational launch of new line: October 2009)
Location : 1259 Izumi, Minakuchi-cho, Koka City, Shiga Prefectre.

Exterior View of Shiga Minakuchi Plant

(2) SEKISUI S-LEC (SUZHOU) CO., LTD.
Manufactured Products : Interlayer film for laminated glass for automobiles (Standard interlayer film)
Production Capacity : 6 million units/year (12 million units/year after launch of new line)
Site Area : Approximately 120,000m2
Date of Establishment : April 2003 (Scheduled operational launch of new line: October 2009)
Location : No.25 Taishan Road., Suzhou, New District Suzhou, 215219, China

Exterior View of SEKISUI S-LEC (SUZHOU) CO., LTD.

2. About SEKISUI CHEMICAL'S Interlayer Film Business

SEKISUI CHEMICAL'S interlayer film business is expanding due to increased production volume to meet the needs of heightened automobile production levels in Asia and enlargement of the area of glass used in a single automobile. Additionally, demand for high performance interlayer film such as sound insulating film, solar control film, and sound and solar control film is on the increase to meet the needs of enhanced levels of on-board comfort in Japan, Europe and the Americas.

At the present time, SEKISUI CHEMICAL's sound insulating film is used in one out of every seven new automobiles (Estimated by SEKISUI CHEMICAL, FY2007), showing a steady rate of expansion. Taking advantage of this trend, SEKISUI CHEMICAL opened an interlayer film raw materials plant in the Netherlands in 2007 following Japan, and the world's sixth plant for interlayer film for automobiles in the United States.

SEKISUI CHEMICAL plans to make positive advances through the development and expansion of sales of high performance interlayer film at the same time expanding its interlayer film business through strategies including the expansion of manufacturing bases in BRICs countries such as China and India, where automobile production continues to grow.

3. List of Interlayer Film Manufacturing Bases

  Plant name Location Start up of operation Products manufactured
Film Mfg. Shiga Minakuchi Plant Koka City, Shiga Prefecture 1960 Standard interlayer film, Sound insulating film, Solar control film, Sound and solar control film
Mexico Plant Cuernavaca City, Mexico 1971 Standard interlayer film
Netherlands Plant Roermond City, the Netherlands 1997 Standard interlayer film, Sound insulating film
Thailand Plant Rayong Province, Thailand 2002 Standard interlayer film
China Plant Suzhou City, Jiangsu Province, China 2004 Standard interlayer film
US Plant Kentucky State, USA 2007 Standard interlayer film, Sound insulating film
Raw Materials Shiga Minakuchi Plant Koka City, Shiga Prefecture 1960 Raw materials (polyvinyl butyral)
Netherlands Plant Geleen City, the Netherlands 2007 Raw materials (polyvinyl butyral)

Press Contact

SEKISUI CHEMICAL CO., LTD.
Corporate Communication Department
Fax: (+81) 3-5521-0510

Disclaimer

This press release may contain forward-looking statements. Such forward-looking statements are based on current expectations and beliefs and are subject to a number of factors and uncertainties that could cause actual results to differ materially from those expressed or implied by such statements due to changes in global economic, business, competitive market and regulatory factors.

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